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We supply the world’s leading aerospace engine OEMs with the manufacture and repair of highly complex components, such as frames, compressor components, and bypass ducts.

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Magellan manufactures complex aeroengine frames for both the hot and cold engine modules. These products are manufactured from a combination of castings, forgings, and sheet metal, and may be made from titanium, nickel based alloys, or light alloys. They also are assembled fully or in part in our state-of-the-art facilities. Precision tolerance machining ensures that frames are produced to the industry’s most exacting standards. Special processes such as plating, thermal spray, and painting are performed, along with special cleaning processes with particulate filtration, to provide optimal endurance in extreme operating conditions.

Details:

  • Metal joining – various welding and brazing
  • Chemical processing
  • Heat treatment (vacuum and atmospheric)
  • Broaching
  • FPI, MPI, X-ray, eddy current, and UT inspection
  • Plasma spray
  • 5-axis machining
  • Deep hole boring
  • Splining and hobbing
  • Grinding
  • EDM
  • Surface treatments
  • Thermal spray
  • Non-Destructive Test (NDT)
  • Vacuum brazing
  • Advanced welding technology
  • Bonding
  • Prime and paint
  • Non-Conventional machining
Front Frame

Front Frame


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Our compressor discs and cases undergo tight tolerance machining, including precision broaching, specialized processing and non-destructive testing (NDT). Complex processes ensure optimal product integrity through a combination of welding, fabrication, mechanical assembly, and intensive in-process inspection. Machined or cast, bearing housings, and other oil wetted products are subjected to close tolerance machining and special cleaning processes with particulate filtration.

  • Details:

  • Sheet metal forming
  • Metal joining – various welding and brazing
  • Chemical processing
  • Heat treatment (vacuum and atmospheric)
  • Conventional and non-conventional machining
  • Broaching
  • FPI, MPI, X-ray, eddy current, and UT inspection
  • Plasma spray
  • Paint
Compressor Case (Split)

Compressor Case (Split)


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Outer bypass cases for small engine aircraft and turbo fan applications is a core business for Magellan. The units are traditionally aluminum structures with integral noise attenuation features built in. Products are fabricated with machined flanges to support engine mounting. 

  • Details:

  • Aluminum sheet metal fabricated cases
  • Reticulated inner acoustic skins
  • Machined aluminum flanges
  • Metal-to-metal bonding with phosphoric acid anodize and prime
  • C-Scan inspection
  • Chemical processing
  • Ceramic surface application

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Dan Chaisson Business Development dan.chaisson@magellan.aero For more details about Frames and Compressor Components

John Bagan Business Development john.bagan@magellan.aero For more details about Bypass Ducts

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